NUMERICAL SIMULATION OF THERMAL CONDITION OF A LOW CURRENT ELECTRIC CONTACT

n/a

Authors

  • GIDEON-GWANZUWANG DANKAT University POLITEHNICA of Bucharest, Electrical Engineering Faculty
  • ALIN-ALEXANDRU DOBRE University POLITEHNICA of Bucharest, Electrical Engineering Faculty
  • LAURENŢIU-MARIUS DUMITRAN University POLITEHNICA of Bucharest, Electrical Engineering Faculty

DOI:

https://doi.org/10.36801/

Keywords:

Low current electric contact, Thermal stability, Numerical simulations

Abstract

Electrical contacts may include various sub-systems or wiring harnesses connected via detachable connectors, which depend on physical contacts for electrical connectivity. Electrical contacts range from high, medium, to low currents depending on usage. However, in real-life condition, electrical contact characteristics, especially at the interface, undergoes a gradual change which can be due to corrosion, temperature variation, aging, strained harnesses, discontinuities induced by vibration, etc. These changes introduce additional parasitic circuits in the system. Moreover, in some cases where the contact resistance increases due to electrical losses, the local temperature may increase, thereby accelerating contact degradation. This paper presents a numerical analysis of the variation of temperature of a simple low current contact model having a thin oxide film layer at the interface, which serves as the aging factor using the finite element method (FEM).

References

(1) Braunovic M., Konchits V.V., Myshkin N.K. “Electrical contacts- Fundamentals, Applications, and Technology”, 2006.

(2) P.G. Slade, “Electrical Contacts: Principles and Applications”, 2nd ed. Boca Raton, Fl: CRC Press, 2014.

(3) T. Gissilia, “Connectors and Vibrations-Damages in Different Electrical Environments” M.S. Thesis, Blekinge Institute of Technology, Karlskrona, Sweden, 2013

(4) R. Holms, “Electrical contacts”, Springer, Berlin, 1996.

(5) https://materion.com/-/media/files/alloy/newsletters/technical-tidbits/issue-no-23--connectortemperature-rise.pdf

(6) https://chem.libretexts.org/Bookshelves/Analytical_Chemistry/Supplemental_Modules_(Analytica l_Chemistry)/Electrochemistry/Exemplars/Corrosion/Corrosion_Basics.

(7) https://www.rustbullet.com.au/technical/how-it-works/introduction-to-corrosion-and-process/

(8) https://www.jumperkits.com/blog/tag/Drag%20Test

(9) Alamarguy D, Lecaude N, Chretien P, Noel S, Teste P. “Current effect on fretting degradation of hot dipped tin contacts”, proceedings of the 21st International Conference on Electrical Contacts, Zurich, Switzerland September 9-12, pp. 179-184, 2002.

(10) Braunovic, M., “Effect of fretting on the contact resistance of aluminum with different contact materials” IEEE Trans. on Components, Hybrids and Manufacturing Technology, vol CHMT-2, N0.1, March 1979

(11) Santosh V. Angadi, W. Everett Wilson, Robert L. Jackson, George T. Flowers, Bretton I. Rickett, “A multi-physics finite element model of an electrical connector considering rough surface contact”, 54th IEEE Holms conference on electric contacts, pp. 24-28, 2008.

(12) C.H. Leung, A. Lee, “Thermal cycling induced wiping wear of connector contacts at 150 ◦C”, IEEE Trans. Comp. Packag. Technol. 22 (1), pp.72–78, 1999.

(13) J. Swingler, J.W. McBride, C. Maul, “The degradation of road-tested automotive connectors”, IEEE Trans. Comp. Packag. Technol 23 (1), pp. 157–164, 2000.

(14) A. Lee, A. Mao, M.S. Mamrick, “Fretting corrosion of tin at elevated temperatures”, Proceedings of the 34th IEEE Holm Conference on Electrical Contacts, pp. 87–91, 1988.

Published

10.02.2021

Issue

Section

APME - general

How to Cite

NUMERICAL SIMULATION OF THERMAL CONDITION OF A LOW CURRENT ELECTRIC CONTACT: n/a. (2021). ELECTRICAL MACHINES, MATERIALS AND DRIVES — PRESENT AND TRENDS, 16(1), 53-61. https://doi.org/10.36801/