VIBRATION ANALYSIS OF A TWIN-SCREW COMPRESSOR AS A POTENTIAL SOURCE FOR PIEZOELECTRIC ENERGY HARVESTING

Authors

  • CLAUDIA SĂVESCU Romanian Research and Development Institute for Gas Turbines COMOTI, Bucharest, Romania Author https://orcid.org/0000-0001-9578-1222
  • VALENTIN PETRESCU Romanian Research and Development Institute for Gas Turbines COMOTI, Bucharest, Romania Author https://orcid.org/0009-0001-8555-2327
  • DANIEL COMEAGĂ University Politehnica of Bucharest, Romania Author https://orcid.org/0000-0001-6175-4832
  • IULIAN VLĂDUCĂ Romanian Research and Development Institute for Gas Turbines COMOTI, Bucharest, Romania Author https://orcid.org/0000-0002-3508-8941
  • CRISTIAN NECHIFOR Romanian Research and Development Institute for Gas Turbines COMOTI, Bucharest, Romania Author
  • FILIP NICULESCU Romanian Research and Development Institute for Gas Turbines COMOTI, Bucharest, Romania Author

DOI:

https://doi.org/10.59277/RRST-EE.2023.3.1

Keywords:

Energy harvesting, Vibration analysis, Twin-screw compressor, Piezoelectric harvester, Resonant frequency

Abstract

The paper presents the vibration spectra of a twin-screw compressor driven at various functioning regimes. The tests are performed to assess the potential of this rotary bladed machine as energy harvesting source. It is sought to determine the optimum spots on the compressor skid where piezoelectric harvesters can be placed, meeting the operational conditions. Like most of the industrial machinery, compressors exhibit inherent vibrations and heating during operation. The pulsatory effects of the compressed air trapped between the compressor’s male and female rotors inside the compressor also give birth to harmonics. It is important to evaluate the temperatures as well since piezoelectric harvesters should preferably operate close to room temperature so as not to deteriorate the material and avoid thermal hysteresis, which can ultimately lead to the loss of piezoelectric properties. The study herein involves acquiring vibrational data and representing it graphically as vibration spectra. An analytical model is also presented for calculating the main frequencies of the compressor, validated by the experimental data measurements. We also present laboratory tests with the piezoelectric harvester tuned near the male rotor’s frequency for achieving resonance conditions. The male rotor frequency was the most stable, with the highest amplitudes and of convenient value (~83 Hz) for the tip mass required for decreasing the piezoelectric cantilever’s resonant frequency from ~210 Hz.

Author Biography

  • CLAUDIA SĂVESCU, Romanian Research and Development Institute for Gas Turbines COMOTI, Bucharest, Romania

    Doctoral Student Eng., Scientific Researcher gr. III

    Automation and Electrical Engineering Department

References

(1) E W. Zhou, D. Du, Q. Cui, C. Lu, Y. Wang, Q. He, Recent research progress in piezoelectric vibration energy harvesting technology, Energies, 15, 3, p. 947 (2022).

(2) V. Anghel, C. Mareş, Integral formulation for stability and vibration analysis of beams on elastic foundation, Proceedings of the Romanian Academy, Series A, 20, 3, pp. 285-293 (2019).

(3) C. Borzea, V. Petrescu, I. Vlăducă, M. Roman, G. Badea, Potential of twin-screw compressor as vibration source for energy harvesting applications, APME – Electric Machines, Materials and Drives - Present and Trends, 17, 1, pp. 90-95 (2021).

(4) C. Borzea, D. Comeagă, A. Stoicescu, C. Nechifor, Piezoelectric harvester performance analysis for vibrations harnessing, U.P.B. Scientific Bulletin, Series C Electrical Engineering and Computer Science, 81, 3, pp. 237–248 (2019).

(5) A. Stoicescu, M. Deaconu, R. Hritcu, C. Nechifor, V. Vilag, Vibration energy harvesting potential for turbomachinery applications, INCAS Bulletin, 10, 1, pp. 135–148 (2018).

(6) C. Yang, N.B.N. Hanafi, N.B.M. Hanif, A. Ismail, H. Chang, A novel non-intrusive vibration energy harvesting method for air conditioning compressor Unit, Sustainability, 13, 18, p. 10300 (2021).

(7) M. Nitulescu, C. Slujitoru, V. Petrescu, V. Silivestru, G. Fetea, S. Tomescu, Reducing rotors clearance – a way to increase the performance of a screw compressor, IOP Conference Series: Materials Science and Engineering, 1180, 1, p. 012007 (2021).

(8) R. Catană, G. Dediu, C. Tărăbîc, Studies and experimental research in the evaluation of TV2-117A turboshaft engine working regimes, Applied Sciences, 12, 7, p. 3703 (2022).

(9) A.C. Mangra, R. Carlanescu, M. Enache, F. Florean, R. Kuncser, Numerical and experimental investigation of a micro gas turbine combustion chamber, International Journal of Modern Manufacturing Technologies, 14, 3, pp. 139–145 (2022).

(10) R. Catană, G. Dediu, C. Tărăbîc, H. Șerbescu, Performance calculations of gas turbine engine components based on particular instrumentation methods, Applied Sciences, 11, 10, p. 4492 (2021).

(11) D.S. Montgomery, C.A. Hewitt, D.L. Carroll, Hybrid thermoelectric piezoelectric generator, Applied Physics Letters, 108, 26, p. 263901 (2016).

(12) C. Nechifor, C. Borzea, A. Stoicescu, D. Lale, M. Vasile, Modular automation cabinet for proactive monitoring in ATEX Zone 2, MATEC Web of Conferences, 354, p. 00044 (2022).

(13) S. Paker, I. Ekmekci, Electrical hazards in industrial facilities and evaluation of the measures, Rev. Roum. Sci. Techn.– Électrotechn. et Énerg., 67, 2, pp. 133–138 (2022).

(14) I. C. Mustață, L. Bacali, M. Bucur, R. M. Ciuceanu, A. Ioanid, A. Ștefan, The evolution of Industry 4.0 and its potential impact on industrial engineering and management education, Rev. Roum. Sci. Techn.– Électrotechn. et Énerg., 67, 1, pp. 73–78 (2022).

(15) A. Fujiwara, N. Sakurai, Experimental analysis of screw compressor noise and vibration, in International Compressor Engineering Conference, Purdue (1986).

(16) D. Hübel, P. Žitek, Screw compressor analysis from a vibration point-of-view, 36th Meeting of Departments of Fluid Mechanics and Thermodynamics AIP Conference Proceedings, 1889, p. 020011 (2017).

(17) Y. Zhao, J. Feng, B. Zhao, S. Zhou, Z. Tang, X. Peng, Vibration analysis and control of a screw compressor outlet piping system, Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 233, 2, pp. 403-411 (2018).

(18) M. Cerpinska, M. Irbe, R. Elmanis-Helmanis, Vibration of foundation for rotary screw compressors installed on skid mounting, Engineering for Rural Development (2018).

(19) Y. Wu, V. Tran, Dynamic response prediction of a twin-screw compressor with gas-induced cyclic loads based on multi-body dynamics, International Journal of Refrigeration, 65, pp. 111-128 (2016).

(20) Y. Kheng, Why is there water in my air compressor? — Mc-Cast Engineering, Mc-Cast Engineering (2021). https://mc-castengineering.com/reports-blog-en/2019/11/27/why-is-there-water-in-my-air-compressor.

(21) T. Bruce, Screw compressors: a comparison of applications and features to conventional types of machines, Toromont Process Systems, Sage Energy Corp., Canada (2001).

(22) ***Screw Compressor Testing, https://www.inspection-for-industry.com/screw-compressor-testing.html.

(23) D. Smith, Pulsation, Vibration, and noise issues with wet and dry screw compressors, in Proceedings of the Fortieth Turbomachinery Symposium September, Houston, Texas, pp. 170-202 (2011).

(24) F. Ciuprina, L. Andrei, Water and thermal aging influence on dielectric response of low-density polyethylene-Al2O3 nanocomposites, Rev. Roum. Sci. Techn. – Électrotechn. Et Énerg., 64, 4, pp. 303–307 (2019).

(25) C. Borzea, A. Morega, D. Comeagă, Y. Veli, temperature influences on the performances of a PZT-5H piezoelectric harvester, 12th International Symposium on Advanced Topics in Electrical Engineering (ATEE 2021), Bucharest, 25-27 March 2021.

(26) C. Săvescu, D. Comeagă, A. Morega, Y. Veli, Experimental tests with piezoelectric harvester for tuning resonant frequency to vibrating source, Rev. Roum. Sci. Techn. – Électrotechn. Et Énerg., 67, 4, pp. 457–460 (2022).

(27) A. Ounissi, A. Kaddouri, M. Aggoun, R. Abdessemed, Second order sliding mode controllers of micropositioning stage piezoelectric actuator with Colman-Hodgdon model parameters, Rev. Roum. Sci. Techn.– Électrotechn. et Énerg., 67, 1, pp. 41–46 (2022).

(28) ***Midé Technology, PPA PRODUCTS Datasheet & User Manual (2017), https://cdn2.hubspot.net/hubfs/3841176/Data-Sheets/ppa-piezo-product-datasheet.pdf.

(29) S.A. Kouritem, M.A. Al-Moghazy, M. Noori, W.A. Altabey, Mass tuning technique for a broadband piezoelectric energy harvester array, Mechanical Systems and Signal Processing, 181, p. 109500 (2022).

(30) C. Borzea, D. Comeagă, Adjusting the resonant frequency of a cantilever piezoelectric harvester, Scientific J. TURBO, V, 2, pp. 11-18 (2018).

(31) C. Borzea, C. Comeagă, A. Săvescu, Boosting the electric response of a cantilevered piezoelectric harvester by constraining tip curvature, 8th European Conference on Renewable Energy Systems (ECRES 2020), Istanbul, Turkey, pp. 344–350, 24-25 August 2020.

(32) P. Pillatsch, N. Shashoua, A.S. Holmes, E.M. Yeatman, P.K. Wright, Degradation of piezoelectric materials for energy harvesting applications, Journal of Physics: Conference Series, 557, p. 012129 (2014).

(33) T.H. Van, T.L. Van, T. Thi, M. Duong, G. Sava, Improving the output of dc-dc converter by phase shift full bridge applied to renewable energy, Rev. Roum. Sci. Techn.– Électrotechn. et Énerg., 66, 3, pp. 175–180 (2021).

(34) A. Subramanian, J. Raman, N. Pachaivannan, An efficient hybrid converter for dc-based renewable energy nanogrid systems, Rev. Roum. Sci. Techn. – Électrotechn. Et Énerg., 66, 4, pp. 225–230 (2021).

Downloads

Published

12.10.2023

Issue

Section

Électrotechnique et électroénergétique | Electrical and Power Engineering

How to Cite

VIBRATION ANALYSIS OF A TWIN-SCREW COMPRESSOR AS A POTENTIAL SOURCE FOR PIEZOELECTRIC ENERGY HARVESTING. (2023). REVUE ROUMAINE DES SCIENCES TECHNIQUES — SÉRIE ÉLECTROTECHNIQUE ET ÉNERGÉTIQUE, 68(3), 253-258. https://doi.org/10.59277/RRST-EE.2023.3.1